These tolerances apply as a general rule of thumb. Closer tolerances can be obtained depending on part design or the use of special procedures or secondary operations. [ CASTING TOLERANCES | FLATNESS | STRAIGHTNESS ] [ CONCENTRICITY | ROUNDNESS-SOLID BARS | ANGLES ] [ HOLE POSITIONING | BLIND HOLES | PARALLEL SECTIONS ] [ WALL THICKNESS | ROUNDNESS-HOLLOW TUBING ] [ SURFACE FINISH ]
CASTING TOLERANCES
FLATNESSFlatness refers to single plane surface and is usually a function of volumetric shrinkage.
STRAIGHTNESSTolerances for axial straightness: ±.005 in. per inch (±.127 mm per 25 mm) as cast. CONCENTRICITY
ROUNDNESS-SOLID BARSRoundness is a function of normal shrinkage variations in the metal. Shrinkage variation increases with diameter and the tolerance required increases proportionately. A general rule of ±.005 in. per inch (.127 mm per 25 mm) may be applied. ANGLESAs-cast tolerances of angles depend on their location in casting. They range from ± 1/2° for well supported positions to ± 2° where inherent distortion could be expected. Inclusion of gussets and ribs often minimizes distortion and many sections can be mechanically straightened. HOLE POSITIONING±.005 in. per inch (.127 mm per 25 mm) from any single reference point. BLIND HOLESBlind holes can be cast if length does not exceed the diameter. In nonferrous materials, blind holes under 2 in. (6.5 mm) may be cast if length does not exceed twice the diameter. PARALLEL SECTIONSControlling relationship is between length and width of the elements being checked. To establish a specific tolerance range for all combinations would be impossible, but a general tolerance of .010 in. TIR per inch (.254 mm per 25 mm) may be used. WALL THICKNESS
ROUNDNESS-HOLLOW TUBINGAs-cast tolerances are ± .005" per inch (± .127 mm per 25 mm). Tubular section out-of-roundness may be altered mechanically according to wall thickness and ductility. Tolerances are as follows:
SURFACE FINISH
INVESTMENT CASTING: | Why? | Basics | Tolerances | History | Return to the Hitchiner Home Page. Last modified and validated 1-April-1998 by |
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